AERZENX™
DRIVEFORCE
ENGINEERING SDN BHD 752342-D
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AERZENX™
Compressed Air Solutions
Choosing the Right Air Compressor
Air compressors at all levels of use can improve productivity every day they’re used. Although finding the right one may be daunting at first, you need to have the knowledge and tools to make an educated decision on which compressor is right for you.
Air Compressor Tech
Although the concept of mechanically compressed air has been around for well over a hundred years, in the last fifty years air compressor technology has rapidly evolved to keep up with the constantly changing needs and uses of compressed air.
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Starting with single-stage machines that compressed air in a single "stroke" to two-stage compressors which compress at twice the air pressure, technology has rapidly progressed to further fine-tune the needs of compressor applications that require maximum efficiently at all times.
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Newer technological advances like variable speed drives allow the compressor to only run at the speed and voltage required to give you the right amount of compressed air at the right pressure, and at the right time. Even newer is Variable Frequency Drive innovations that allow the compressor to control the motor speed and torque by alternating from A/C to D/C power and controlling the input frequency and voltage.
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There's no shortage of innovations as new uses for air compressors are discovered, and has led to quieter, cleaner, faster, and stronger machines. Teflon-coated cylinders and bioengineered designs are only a few examples of how innovation is used to solve unique problems in the field.
Completing Your Air System
At Air Compressors Direct, we supply fully-outfitted compressed air systems to make sure you've got every piece you need to make the right investment.
Installation
Larger stationary air compressors and industrial-grade air solutions for manufacturing will need to be installed with the help of a certified installer who is familiar with state and local codes, and can ensure that the proper protections are in place and they are up to power and application requirements.
When you think about it, air compressors are everywhere—from the garage to your dentist office, from large factories to even your local car wash. That’s because they’re reliable and make tough jobs easy. Every year we discover more uses for air compressors. As soon as you put one to work, you’ll feel its impact on your time and energy right away.
Here, we'll give you the confidence to pick the right tool for the right job and get back to what matters most.
For Pros
For contractors and commercial business owners, there is no second best. You already know that the right air compressor doesn’t just power your workshop or job site, but also saves you money by only working as hard and long as you do.
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We’re talking about the air compressors that make building dozens of decks, painting hundreds of cars, or changing thousands of truck tires each year a breeze. With the right compressor, you’ll feel good hanging up your hose at the end of the day.
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Professional-grade air compressors are built to withstand the rigors of any job-site and are designed to be durable and portable wherever you need it.
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To run your business efficiently, you know it’s better to measure twice and cut once. You won’t find the same air system in a dentist’s office as you would in a tire shop. You owe it to yourself and your business to ask the right questions before you buy.
Keeping the Noise Down
It's important to consider noise level and quiet compressor operation whether you're working at home indoors or have a mechanic in an auto shop with the compressor in the same bay. No matter the type of air compressor or location, there are solutions to help cut down noise like enclosures, dampeners, and compressors that use sound-dampening materials.
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With technology advancing, we now have quiet, oil-free compressors that are exceptionally low-noise due to their enclosures and can run all day without slowing down—making them ideal for industries that require around-the-clock operations. Other technologies like VSD, VFD, and dual-piston designs help with quieter operation, too.
For Manufacturers
In an ever-changing economy, factories and entire industries rely heavily on industrial-grade air compressors to keep up with the constantly changing demands. Choosing the right system will drive success by keeping production moving and efficiency at a maximum.
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It’s no secret that these air compressor systems are the most powerful in the field, and with serious power comes a serious investment—so knowing the critical information will arm you to make the decision that makes the most sense for you and your company.
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It’s also important to consider your growing business. Your air demands today could double in five years, and your air system should be able to adjust for that growth.
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Decisions on the environment, location, pump lubrication, CFM, 1 or 3-phase power requirements, air treatments, air dryers, line filters, regulators, and turning over every stone is essential for a proper fit. While under sizing a compressor is bad business, remember that oversizing your system can cost you in wasted electricity, too. That’s where VSD (variable speed drives) technology becomes increasingly important.
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The options for commercially-operated air compressors are extensive and even include custom builds for unconventional applications. To keep things simple, here is specifically geared toward commercial/industrial applications.
In general, the first cost of an air compressor represents about 10% of the cost to own and operate the compressor in the first five years. The other components are installation and piping, maintenance and power. The largest contributor to cost of ownership is power, ranging from the same cost per year as the initial investment all the way to three or four times the initial cost per year.
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In selecting an efficient compressor is a wise choice. All manufacturers of industrial equipment provide data sheets that clearly indicate the power and capacity of their standard air compressors. These data sheets can be obtained from each manufacturer, or from their local distributor.
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Some others factor, involves the amount of customization required for the compressor to meet the needs of the application. This can include special cooling equipment for hot or cold environments, sound attenuation devices (enclosures or active noise cancellation), control devices to integrate into existing equipment, non-standard voltage…and so on.